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SERVICES OFFERED:
Industrial Safety And Pre-Start Health & Safety Review
Services include:
- Pre-Start Health & Safety Review in accordance with section 7 of Ontario Regulation 851 for Industrial Establishments
- Training in all aspects of safety and legal issues in relation to industrial establishments and construction projects.
- Responses to Ministry of Labour orders such as “54(1)K,” and “54(1)L,” orders, which require a Certificate of “Not Likely to Endanger” before the machine can operate again.
- JHSC setup and coaching.
- Accident/Incident Investigations.
- Review of multiple types of machinery including: Punch Presses, Hydraulic Presses, Robots, Printing, Packaging, Die Casting, CNC, Laser, Forging, Paper Making, Compactors & Balers, Woodworking, Plastics, Roll Forming, Extrusion, Palletizing, Filling & Food Industry, Etc.
- Service to multiple industries including: Automotive, Chemical Processing, OEM & Machine Suppliers, Food & Beverage, Insurance & Legal, Consumer Goods Manufacturing, Packaging, Printing, Steel, Woodworking, Etc.
Machine & Equipment Safety Audits And Upgrades
Services include:
- Pre-Start Health & Safety Review for Machine Guarding applications (trigger 2 of the Table in S.7 of Ontario Regulation 851).
- Custom machine guarding design (perimeter fencing or 'form-fitting' sheet metal / Lexan / wiremesh guards).
- Electrical safety circuit design for control reliability.
- PLC programming, especially relating to safety circuits (safety PLC’s and programmable safety relays).
- Pneumatic / hydraulic circuit design for control reliability.
- Safe distance and machine stop time analysis.
- Press Control Design (Mechanical - Hydraulic).
- Turnkey safety integration projects, where CCP Engineering can design, supply, manage and sign-off on the safety upgrade project.
- Laser Safety Reviews per CAN/CSA E60825-1, CSA Z386 and CAN/CSA-C22.2 NO. 60601-2-22-01.
Processes
Services include:
- Pre-Start Health & Safety Review for Foundries (trigger 6 of the Table in S.7 of Ontario Regulation 851).
- Pre-Start Health & Safety Review for Industrial Hygiene (trigger 8 of the Table in S.7 of Ontario Regulation 851).
- Warehouse safety including: forklift, fire protection, dock safety, racking damage assessment and good practices.
- Workwell audits.
- Ergonomic analysis to increase productivity and improve occupational health and safety.
- Industrial hygiene and noise audits.
- Ventilation studies including:
Dilution Ventilation Design
Heating, Ventilation & Air Conditioning,
Heat Loss Calculations,
Duct Design,
Fume Extraction Systems,
Air Compressors and Dryers.
Fire Safety
Services include:
- Fire Code audits against National and Provincial Fire Codes, NFPA Standards such as NFPA 101, applicable sections of Provincial Building Codes, and best practices.
- Fire Safety Plans (facility, equipment or operation specific).
- Design and specification of Fire Protection Systems.
Flammable Liquids & Spray Booths
Services include:
- Pre-Start Health & Safety Review for Flammable Liquid Storage & Dispensing applications (trigger 1 of the Table in S.7 of Ontario Regulation 851).
- Design and construction management for Flammable Storage & Dispensing facilities and other rooms requiring special provisions (eg. compressed flammable gas, laboratories, aerosol filling, etc.).
- Pre-Start Health & Safety Review for any 'Process That Involves The Risk Of Ignition Or Explosion' (trigger 4 of the Table in S.7 of Ontario Regulation 851). Examples of this trigger are spray booths, combustible metals, aerosols, areas where a dust cloud can develop in an explosive concentration, etc.
Combustible Dusts
Services include:
- Pre-Start Health & Safety Review for Dust Collectors (trigger 5 of the Table in S.7 of Ontario Regulation 851).
- Design of Dust Control Systems.
- Assist in the preparation of bid spec documents to identify the Code and Standard requirements that need to be met.
- Carry out a structural analysis / finite element analysis to determine if a vessel can withstand the explosion pressure.
- Carry out NFPA 68 calculations.
- Determine the extent of a hazardous location (Class II, Div 1 or Div 2) and provide (stamped) area classification drawings.
- Review and recommend static control measures.
Area Classification For Hazardous Locations
Area Classification Drawings
Areas containing flammable vapours and combustible dusts must comply with Sections 18 & 20 of the Canadian Electrical Code (Part I). The Owner/Employer in a facility is required to identify hazardous locations where the risk of ignition of vapours, dusts or fibres / flyings exists, and take measures to ensure that the electrical equipment and wiring methods comply. Identifying these areas is the first step and could save thousands in unnecessary upgrades.
CCP Engineering can provide area classification drawings, signed & sealed by a professional engineer, using guidance from the Ontario Electrical Code, NFPA, UL, FM Global and IEC Standards. We utilize calculations methods that take in to account the amount of exhaust ventilation provided, which often results in Zone 0 and Zone 1 volumes being very small and manageable.
We provide easy-to-understand drawings with details on Classification, Division (or Zone), Group and Temperature Code.
Areas containing flammable vapours and combustible dusts must comply with Sections 18 & 20 of the Canadian Electrical Code (Part I). The Owner/Employer in a facility is required to identify hazardous locations where the risk of ignition of vapours, dusts or fibres / flyings exists, and take measures to ensure that the electrical equipment and wiring methods comply. Identifying these areas is the first step and could save thousands in unnecessary upgrades.
CCP Engineering can provide area classification drawings, signed & sealed by a professional engineer, using guidance from the Ontario Electrical Code, NFPA, UL, FM Global and IEC Standards. We utilize calculations methods that take in to account the amount of exhaust ventilation provided, which often results in Zone 0 and Zone 1 volumes being very small and manageable.
We provide easy-to-understand drawings with details on Classification, Division (or Zone), Group and Temperature Code.
Construction Safety
Services include:
- Training in all aspects of safety and legal issues in relation to construction projects.
- Detailed work procedures and instructions in compliance with OHSA.
- Safe welding procedures and practices.
- Site inspection and site safety administration.
- Worker-pedestrian and motorized vehicle awareness training: worker-vehicle interaction, increased "people" awareness, workplace specific examples, rigging and hoisting practice, slings and rigging inspection, and lift equipment inspection.
- Inspection and preparation of repair procedures for construction equipment such as backhoes, skid steers, scrapers, bulldozers, concrete pumps, piling rigs, etc.
- Certification of truck-mounted aerial devices, elevating work platforms, tower, mobile and overhead cranes, forklifts and mast climbers.
- Design and certification of fall arrest, rigging systems, anchorage connections and static lines.
- Design and analysis of ladder systems.
- Equipment inspection and non-destructive testing.
- Crane operations, engineered lifts, rigging, hoisting and associated material handling including safe crane operations.
- Safety audits for construction machinery, including:
Tunnel boring machines,
Mobile Cranes,
Mining vehicles,
Aerial devices,
Elevating work platforms,
Tower Cranes - Tower Crane mechanical & electrical inspections.
Forensic Engineering & Litigation Support
Services include:
- Accident investigation and failure analysis for industrial, construction and mining accidents
- Fire and explosion investigations
- Accident reconstruction and computer animation of accidents
- Litigation support
- Expert witness services in court
- Field testing of control systems on machinery, vehicles, etc.
- Collaborations with certified testing laboratories to perform tests for strength, hardness, chemical composition & metallurgy, scanning electron microscopy and fracture analysis, slip/friction, energy absorption (Charpy impact), fatigue and plating quality.
- Computer animation of physics through the use of advanced software packages such as Blender
HAZOP & Risk Analysis
Services include:
- HAZOP, Risk Analysis. Feasibility Study, Compliance & Risk Engineering.
- Safety Integrity Level (SIL) Assessment per EN62061, ISA 84.01 and IEC 61511 standards.
- Performance Level (PL) Assessment per ISO 13849-1.
Design, Structural Analysis & Finite Element Analysis
Services include:
- Pre-Start Health & Safety Review for Racking Systems (trigger 3 of the Table in S.7 of Ontario Regulation 851)
- Annual damage inspections for Racking
- Structural Analysis / Finite Element Analysis, including: Static / dynamic / thermal stress analysis, Linear and non-linear analysis, Mechanical event simulation.
- Fall Protection System Design & Engineering.
- Pre-Start Health & Safety Review for Lifting Devices And Automotive Lifts (trigger 7 of the Table in S.7 of Ontario Regulation 851)
- Structural analysis of cranes and lifting devices.
Safety Program Development & Training
Services include:
- Health & Safety Programs (manuals, training, monitoring). Integration of Safety Information into Manuals.
- Training on-site or off-site in all aspects of safety and legal issues in relation to industrial establishments and construction projects.
- Development of Purchasing Specifications to ensure that safety is built into the design phase or that the responsibility for safety and compliance are shifted to the equipment supplier.
- WHMIS training and development.
- Confined Space assessment and development of entry requirements.
- Lockout / tagout review, including the evaluation of equipment and generation of procedures to meet the requirements of CSA Z460.
General Engineering Services
Services include:
- Services in Electrical, Mechanical and Structural Engineering.
- CAD and Solid Modeling of parts, assemblies and bill of materials; for machines, mechanical equipment, piping layouts and ducting layouts.
- 3D scanning and modeling using the technique of Photogrammetry.
- Project Management including Budget Estimates, Critical Path Scheduling, Procurement, Specifications, Tender Administration, Contractor Selection, Progress Payments, Project Documentation, Filing for Various Permits.
- Construction Management including Site Management, Procurement, Specifications Adherence, Contractor Co-ordination, Quality Assurance, Schedule Adherence.
- Engineering for Special Access Elevating Devices (not commercial 'Elevators', which are covered entirely by TSSA, but rather specialized types that require variance applications to the Regulatory Authorities).
- Crane and Elevating Work Platform Inspection & Engineering, including: Code compliance testing & certification, annual inspection, repair procedures and load chart certification.
